RightChain Deployment | Inventory Deployment Optimization
RightChain™ Nodes | Network Optimization Major Semiconductor Manufacturer
ERO Service Level Study Five Quarters Ending FY98
Total Transit Cost
Annual Carrying Cost
Total Annual Cost
% local source
Inventory Level White Oak RSL of $1.6M and Boston at $2.5M in '98 (after $500K ramp)
DEPOT
Service Level Statistics
Weighted Avg. Hrs. for Customers within 100 mile radius
Weighted Avg. Hrs. for Customers outside of 100 mile radius
White Oak Max. Total Hours
at 42%, includes 17% cost of capital in K $
Min. transit time in hrs.
Avg. transit time in hrs.
Max. transit time in hrs.
ERO Max. Total Hours
Transit + carrying costs in K $
Admin. time in hrs.
Boston Area Customers
in K $
Assumptions --->
1.18
4.7
1.4
5.75
Boston
15% $1,369 $2.0
$840
$2,209
1
3.56
12.3
1.18
4.7
1.4
5.75
Boston
100% $2,461 $4.1
$1,722 $4,183
1
0 3.56 11.3
$3,647
10.2
4.23
2.5
1.7
4.48
Dulles
100% $1,925 $4.1
$1,722
1
0.2 6.14 9.2
9.1
2.76
2.1
2.1
4.25
Philadelphia 100% $2,405 $4.1
$1,722 $4,127
1
0.2 3.18 8.1
specifically: Airville, PA.
Boston & Dulles
10.2
1.18
2.5 B 1.38 B n/a D 1.66 D 4.54
100% $1,910 $5.0
$2,100 $4,010
1
0.2 2.52 9.2
14.5
13.31 12.1 n/a
11.78
None
0% $1,177 $3.0
$1,260 $2,437
1
7.8 11.78 13.5
CONCLUSIONS: o The best cost and service level combination is in Dulles, Virginia at $3.6M in total costs with weighted average delivery times within one shift. o The cost of supporting ERO customers with "one shift or less" service levels is $1.2M per year (Dulles $3.6 less Milpitas $2.4M). o Maximum delivery time is two hours shorter in Dulles than Boston (10.2 Vs. 12.3). o Having 2 depots in ERO costs $400K per year and buys us 3 hours of cycle time for customers within 100 miles of Boston (1.38 Vs. 4.48 hrs.). Note: this analysis does not include Boston to Non-ERO customer demand which accounts for 33% of L/I demand. Example IBM Burlington.
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